We are a leading Manufacturers of Cutter pump in India. Our Cutter Pumps are specialized centrifugal pumps designed with a cutting mechanism to handle tough solids and fibrous materials in wastewater, sewage, and industrial applications.The company has been at the forefront serving clients with high-quality pumping solutions. We have garnered a widespread presence as a genuine Cutter pump manufacturer in India. We make sure our end-users gain access to the best quality complying to national and international standards. The company designs and manufactures Cutter Pump using materials like SS316, Alloy 20, SS316L, CI, PP, and Hastelloy.
FEATURES OF CUTTER PUMPS :
1. Prevention of Clogging : The cutter mechanism slices through rags, plastics and fibrous materials before they enter the pump, preventing blockages that can cause downtime.
2. Reduced Maintenance Costs : By minimizing clogging, cutter pumps require less frequent maintenance, saving costs on repairs and labor.
3. Improved Pump Efficiency : The cutting action ensures smooth flow by breaking down large debris, reducing strain on the impeller and maintaining consistent performance.
4. Longer Equipment Life : Cutter pumps experience less wear and tear compared to traditional pumps, leading to a longer lifespan and fewer replacements.
5. Versatility : Suitable for various industries, including wastewater treatment, food processing, agriculture, and industrial sludge handling.
6. Energy Savings : By preventing blockages and ensuring smooth operation, cutter pumps consume less energy than pumps that struggle with solids.
7. Lower Risk of Overflows & Downtime : Reliable operation means fewer disruptions in critical systems like sewage treatment plants, preventing costly and hazardous overflows.
TECHNICAL SPECIFICATIONS :Cutter pumps are designed to handle solids-laden wastewater and sewage by cutting or shredding debris before pumping. Their technical parameters vary by application, but the key specifications typically include :
1. Hydraulic Performance : Flow Rate (Q): Typically ranges from 5 to 2000 m³/h depending on size and application. Head (H): Can vary from 5 to 80 meters. Efficiency: Varies based on impeller design and motor efficiency.
2. Motor Specifications : Power Rating: Ranges from 0.5 kW to 100+ kW. Voltage: Typically 230V (single-phase) or 380-690V (three-phase). Frequency: 50 Hz or 60 Hz. Motor Type: Often TEFC (Totally Enclosed Fan Cooled) or submersible induction motors. Insulation Class: Usually Class F or H. Protection Rating: IP 68 for submersible pumps, IP 55 or higher for dry-mounted pumps.
3. Cutter Mechanism : Material: Typically made from hardened stainless steel or cast iron. Cutting Speed: Varies but often designed for high-speed shredding of fibrous materials. Blade Type: Single or multiple cutting edges integrated with an impeller or separate cutter plate.
4. Impeller and Casing : Impeller Type: Vortex, semi-open, or closed impellers with cutter edges. Material: Cast iron, stainless steel, or high-chrome alloy for wear resistance. Casing Material: Cast iron, ductile iron, or stainless steel for corrosion resistance.
5. Solids Handling Capability : Maximum Solids Size: Typically 15 to 100 mm, depending on the pump model. Cutting Capacity: Designed to shred rags, plastics, and fibrous materials to prevent clogging.
6. Installation and Mounting : Mounting Types: Dry-mounted, submersible, or guide rail-mounted for lift stations. Connection Types: Flanged or threaded connections.
7. Sealing and Cooling : Shaft Sealing: Dual mechanical seals (Silicon Carbide, Tungsten Carbide) for durability. Cooling System: Internal cooling or external cooling jacket for continuous operation.
8. Control and Monitoring : Sensors: Thermal overload protection, moisture sensors, and vibration monitoring. Speed Control: Variable Frequency Drive (VFD) compatible for speed regulation.