Checking quality parameters of each products and it's performance report, mechanical and operational functions.

A well-structured product quality check ensures reliability, efficiency, and longevity. Regular inspections and maintenance help prevent failures, improve performance, and reduce operational costs. The pumps and other Industrial products are thoroughly checked before dispatch.

1. Performance Parameters

Flow Rate (Q): Measuring the pump’s discharge capacity (usually in GPM, LPM, or m³/hr) and comparing it with the design specifications. Head (H): Verifying the pump’s ability to generate the required pressure head (measured in meters or feet). Efficiency (%): Check how effectively the pump converts input power into useful hydraulic power. Power Consumption (kW or HP): Ensure the pump operates within its rated power range. Net Positive Suction Head (NPSH): Confirm that NPSH available (NPSHa) is greater than NPSH required (NPSHr) to avoid cavitation.

2. Mechanical Parameters

Bearings & Lubrication: Inspect for wear, overheating, and proper lubrication. Seals & Gaskets: Check for leaks and damage in mechanical seals or packing rings. Impeller Condition: Inspect for erosion, corrosion, or clogging. Casing Integrity: Look for cracks, leaks, or any signs of corrosion. Coupling Alignment: Ensure the motor and pump shafts are correctly aligned to prevent vibration and wear. Vibration & Noise Levels: Use vibration analysis to detect misalignment, imbalance, or bearing failure.

3. Electrical & Control System Checks

Voltage & Current Readings: Ensure the motor runs within its rated electrical parameters. Insulation Resistance: Test the insulation of motor windings to prevent electrical failures. Control Panel & Sensors: Check the proper functioning of pressure, temperature, and flow sensors.

4. Safety & Operational Checks

Leakage Inspection: Check for fluid leaks in the pump casing, seals, or connections. Overheating Prevention: Ensure proper cooling and temperature monitoring. Startup & Shutdown Procedures: Verify smooth startup and shutdown sequences without unusual noises or pressure spikes. Emergency Shutoff: Ensure emergency stop mechanisms function correctly.

5. Environmental & Compliance Factors

Material Compatibility: Ensure pump materials match the fluid being handled (especially for corrosive/abrasive fluids). Energy Consumption & Environmental Impact: Check compliance with efficiency and emission standards. Maintenance History & Documentation: Maintain records of previous repairs, service schedules, and component replacements.